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EMBOSSING / GRAVURE CUP ROLLERS

EMBOSSING / GRAVURE CUP ROLLERS

EMBOSSING ROLLERS

Designs and functions such as strength, flexibility, ventilation, contact area and polarization are given by embossing rollers to materials such as paper, film, metal foil, nonwoven fabric and cloth. Customers are also able to select various patterns and methods including steel-match embossing and micros embossing.

EXAMPLES OF EMBOSSING ROLLER USE

Single-sided embossing – put pattern on single side of the material’s surface, double-sided embossing – put pattern on both side of the material’s surface, steel-match embossing – put thick and deep pattern on the material’s surface like the copper sheet, toilet paper, etc., micro embossing – put micro pattern on the material’s surface for optical use, we suggest best embossing by kind of materials and your use.

EXAMPLES OF EMBOSSING ROLLER PATTERNS

GRAVURE CUP ROLLERS

Gravure cup rollers are used for gravure coating, laminate coating, flexography and gravure printing. Gravure pattern, mesh and depth are selected depending on coating materials and amount, base materials and feed speed. In addition, roller cleaning without solvent is available.

EXAMPLES OF GRAVURE CUP ROLLER USE

彫刻方法

MILL ENGRAVING

This is a method to transfer the patterns by fitting a mini roller, called a Mill, into the gravure cup roller.

PYRAMID TYPE CUP
Pyramid type cup is suitable for the small amounts coloring and coating. It is used for transfer without doctor blade often.
TRAPEZOIDAL TYPE CUP
Trapezoidal type cup has much transferability than Pyramid type cup. It is used for transfer with doctor blade often.
HEXAGONAL TYPE CUP
Hexagonal type cup has much transferability than Trapezoidal type cup cause larger space and angle. It is suitable for heavy materials like adhesive.
VIRGULE TYPE CUP
Virgule type cup is suitable for viscosity materials such as amounts of colorant, adhesive, and magnetic material.

ETCHING ENGRAVING

This is a method to engrave patterns by masking the surface of the roller and eroding arbitrary patterns.

  • The optional pattern cups are available.
  • Precision adjust the amounts of coating on width direct is
    available by gradation.
  • There is no difference in level between engraved parts and
    non-engraved parts.
  • No consistent engraving, engraving in uniform.
  • Partial painting and intermittent painting are available.
  • Non-physical impact engraving brings accurate roller
    manufacturing.
  • The minute patterns are available.

LASER ENGRAVING

This is a method to engrave patterns directly onto the roller surface using a laser.

  • Engravable on various metals and ceramics

Mechanical engraving

This is a method of engraving by cutting.

  • Capable of engraving patterns from fine to deep.

GRAVURE UNIT TEST

  • We arrange a simple gravure unit to compare patterns, which are produced on the materials, each of pattern specifications, engraving method, and surface finishing.
  • We manufacture gravure rollers with any pattern specification to meet your requirements.
  • This unit can be attached to our testing machine GPD350D.

 

Roller size D60xW280mm
Coating method Direct, reverse
GPD350D’s dryer is available.

ROLLER CLEANING

Ultrasonic cleaning removes clogging and contaminants from the rollers.

SPECIFICATION

  • Gravure cup rollers、Embossing

JAPANESE