Testing Room
Testing Room
In our testing room, we have testing machines as follows: a calendering machine, two roller pressing machines, a laminating machine, coating machines including gravure coating and hot melt coating. The calendering machine is able to be changed its rollers, embossing rollers, steel rollers and elastic rollers.
Customers are able to use these fixtures for making sample and conditioning test. We also consider manufacturing methods with customers and propose the optimum machines as customer’s necessities.
CALENDERING, PRESS, AND LAMINATING APPLICATIONS Ultrasonic wave generating system is equipped in our testing room.
HORIZONTAL MINI CALENDERING MACHINE
| Material width | Max 300mm |
|---|---|
| Feed speed | 1-50m/min |
| Temperature | room temperature -150°C |
| Total pressure | 10-100kN(hydraulic pressing), 2-20kN(pneumatics) |
| Embossing, ultrasonic wave laminate and various calendaring can be used to create prototypes in the testing room. | |
Ultrasonic wave embossing
The ultrasonic wave embossing is a method with heat fusion for the thermoplastic material by using 20,000 Hz ultrasonic wave which generates frictional heat.
It enables embossing and heat fusion without losing a material surface texture, a density of the material is increased only at the emboss pattern put position.
HIGH-PRESSURE MACHINE
| 900kN HIGH PRESSURE MACHINE | |
|---|---|
| Roller diameter | 500mm |
| Roller width | 400mm (Effective width:350mm) |
| Feed speed | 2.5-50m/min |
| Temperature | room temperature-120°C |
| Total pressure | 100-1000kN |
| Trimming slitter | |
| 400kN HIGH PRESSURE MACHINE | |
|---|---|
| Roller diameter | 350mm |
| Roller width | 400mm (Effective width : 350 mm) |
| Feed speed | 1-20m/min |
| Temperature | room temperature -270°C |
| Total pressure | 10-200kN（Low pressure） 100～700kN（High pressure） |
HIGH-TEMPERATURE LAMINATING MACHINE
| Roller size | D285×W400mm (Effective width:300mm) |
|---|---|
| Feed speed | 1-14m/min |
| Temperature | room temperature -400°C(Induction heating) |
| Total pressure | 20-100kN |
COATING APPLICATIONS
GPD350D
| Coating width | Max 350mm |
|---|---|
| Material width | Max 400mm |
| Coating temperature | Max200°C |
| Feed speed | 1-50m/min |
| Dryer(1.5mx3zones) with an infrared thickness gauge | |
The coating methods illustrated below are available by replacing the coating head. Please contact us for details.
GPD340UV
| Coating width | Max 340mm (A slot-die : Max 300mm) |
|---|---|
| Material width | Max 400mm |
| Coating temperature | Max 180°C |
| Feed speed | 1-30m/min |
| UV irradiator(effective irradiation width 300mm) with an infrared thickness gauge | |
